Process Engineer

Direct hire

260 Lyon Ln, Birmingham, AL 35211

Salary: 72,567 – 85,677

Summary/Objective

The process engineer position is responsible for determining operations to produce products and develops processes to ensure quality, cost and efficiency requirements are met. This position troubleshoots problems with production and takes corrective action. The process engineer also researches the purchase of equipment or upgrades to existing equipment.

Essential Functions

Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Assures specific quality guidelines are met and, if necessary, takes appropriate actions and measures to rectify quality issues.

Maintains a safe and clean work area.

Reduces technical downtime and increases technical availability.

Responsible lead for process parameters, definition and documentation.

Serves as the lead for problem solving regarding welding and joining process parameters, diagnosing hardware and software.

Implements cost analysis process in welding (scrap reduction).

Supports and trains process technicians on robot tasks and problem-solving techniques for welding issues.

Responsible for process flow of engineering changes and introduction of those into production.

Responsible for all “OK to build” items towards PPAP approval.

Performs root cause analysis on re-occurring problems.

Follows all guidelines set forth in our 5s training.

Manage all new incoming projects from inception to completion.

Other duties and responsibilities can be assigned based on company needs and skills level.

Competencies

Technical Capacity.

Problem Solving/Analysis.

Communication Proficiency.

Self-Initiative.

Project Management.

Supervisory Responsibility

This position has supervisory responsibility over process technicians.

Required Education and Experience

Bachelor’s degree in technical related field

Minimum of three (3) years of experience in manufacturing environment relevant to the function

Minimum of three (3) years of experience related to manufacturing process optimization

Working experience related to the following products:

a) Resistance and Projection Welding of steel and aluminum (Harms-Wende)

b) Drawn Arc Welding (Emhart Tucker)

c) Capacitor Discharge Welding

d) Glue application (SCA)

e) (Stud) Clinching, Riveting operations (Tox, Profil, Rifast)

f) Laser Welding (Trumpf TruDisk, Scansonic ALO3)

g) CMT MIG Brazing (Fronius)

Preferred Education and Experience

Bachelor’s degree in technical related field such as industrial, manufacturing or mechanical engineering

Tier 1 automotive experience

Bilingual – German

Knowledge of the metric system and metric/European standard machine components.

Work Authorization/Security Clearance

This role is not supported for work authorization.

Job Type: Full-time

Pay: $75,200.00 - $85,500.00 per year

Benefits:

• 401(k)
• Dental insurance
• Health insurance
• Life insurance
• Paid time off
• Vision insurance

Experience level:

• 4 years

Schedule:

• 8 hour shift

Work setting:

• In-person
• Manufacturing facility

Ability to commute/relocate:

• Birmingham, AL 35211: Reliably commute or planning to relocate before starting work (Required)

Experience:

• manufacturing: 3 years (Required)
• process: 3 years (Required)
• welding process: 2 years (Preferred)
• brazing: 1 year (Preferred)

Work Location: In person

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